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TMCM16A COATING WORKCELLSystem Outline
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micro-Spray Coating Systems
molde : TMCM16A
-
Presently,
in order to achieve the most suitable micro-spray coating solution, you may require a fully automated impact pulse spray coating workcell which guarantees high accuracy, throughput and high flexibility at simple-to-use.
- TMCM16A, TTnS micro-spray coating
- systems is the true optimal choice for the application of various thin-films such as photo-resist, solder-mask and other functional substance on the flat substrates and/or on fabrication of three dimensional microstructures. And it achieves very precise and uniform thin-films by several microns even to sub-micron scale inside the micro-cavities. In addition, this versatile coating workcell serves not only all common laboratory needs but also those of further pilot to mass productions.
TMCM16A COATING WORKCELLSystem Configuration
TMCM16A Features & Benefits
- Ⅰ. Equipped with advanced micro-Spray Coating Applicators
- micro-Spray Coating Systems of TMCM16A is fundamentally equipped with MCAF-gun and/or MCAS-gun which are TTnS coating applicators for various thin-film application, as standard. we normally recommend that the photo-resist coating into micro-cavities(such via-holes) adopts MCAF micro-spraying gun and the solder-mask coating into similar via-holes adopts MCAS pulse controlled spiral-spraying gun since it is fairly ideal for 3D microstructures such via-holes in terms of high penetration, better coverage and uniformity at minimal overspray due to the pulse spraying effect. Also these coating applicators comprise micro-adjuster in the upper body to ensure precise needle open-up by several micrometers scale of displacement.
TTnS Coating Applicator / click
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PHOTO MCAF-gun Ass’y -
PHOTO NCAS-gun Ass’y -
PHOTO S12CN30 Spiral-Spray Nozzle
- Ⅱ. Laminar Air-flow WorkCell thru Symmetrical Air Balance
-
TTnS patent (10-0889331),
Symmetrically balanced air flow in the passage of VOC ventilation forms a laminar air streams around the spraying worktable and it enables superfine coating layers into 3D microstructures with an excellent uniformity, coverage, and repeatability.
※ Refer to the System Air Schematic
- Ⅲ. Pulse Spraying Technique by TPC999 Pulse Controller
- Pulse spraying technology TMCM16A adopts can eliminate nozzle clogging considerably, provide high transfer efficiency, and secure an excellent material controls that results superfine films. Additionally it is capable of instant start-up and shut-down at the beginning and end of the work shift at minimal production downtime losses.
※ 4 Channels independent pulsing
TPC999 : TTnS exclusive and compact design, provides millisec-scale precise pulse-time controls with high stability to the most applications that pulse-action specified. For the more, it enables a simultaneous two fluids performance by aids of 4 independent time-channels which help sophisticate dispense controls simple and a prompt coating mode switching into either micro spray or spiral pulse spray.
- Ⅳ. Versatile and Precise Worktable in Fully Automated Systems
- The entire worktable assembly consists of multiple AL plates which are independently functional such as the base, insulation, the heating-block, the vacuum-block, the coating-die, and the protect cover. With external dimension of 16(inches) depth by 18(inches) width worktable, it can comply basically 6(inches) with 4(pieces) and 12(inches) with 1(piece) of wafer array and provide an ample work-space, easy to handle, high precision with versatility. And also it warrants fairly homogeneous temperature profile running within +/-1℃ throughout the works’ surface, long lifetime by anti-corrosive Ni-Teflon plating with 3-5(um) thickness, and minimal downtime losses in production changeover.
- Ⅴ. Safety Interlock
- DCA/Nitrogen Gas Pressure Low_interlock
- Vacuum Power Low (leakage)_interlock
- Pre & After Purging Air Failure_interlock
- Atomizing Air Pressure Low_interlock
- Gun Trigger Air Pressure Low_interlock
- Syringe Air Pressure Low_interlock
- Heating Block beyond Control_interlock
- IR Pre-heater beyond Control_interlock
- Accidental Door Open_interlock
- Low Fluid-Level Detect_interlock
- X-Y-Z Robot Overrun_interlock
- Actuating Air-Fault_interlock *Option
- VOC Vent Failure_interlock *Filter Blockage
Worktable
micro-Spray Coating Systems
- Ⅵ. Easy Operation and Maintenance
-
- High transfer efficiency gives minimal overspray and maintenance.
- Uniquely designed mist eliminator substantially extends the fine filter’s lifetime. *Baffle Pre-filters
- Virtually clogging-free spiral spraying nozzle of S12CN, by aids of pulse controlled vortex-power, eliminates production downtime losses.
- The system monitors operational status real time by aids of self diagnosis and displays the fault message and troubleshooting in case thru 12(inches) user friendly wide vision touch-screen.
- A portable cleaning tank is supplied for removing residues on the baffle pre-filters.
- TTnS exclusive, thin-film coating program, Easy Coating Manager ECM V2.AD is compatible with and even entry level operator can handle it with ease.
- TTnS exclusive, thin-film coating program, Easy Coating Manager ECM V2.AD is compatible with WIN10 and even entry level operator can handle it with ease.
- Ⅶ.TMCM16A Primary Utilities
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- Power Supply : 220(VAC)*3Ø*60/50(Hz)*20(Ampere) max.
- Compressed Air Supply : minimum 80(psi) at ø10 hose, DCA
- Nitrogen Gas : minimum 60(psi) at ø8 hose
- Vacuum : minimum 50(KPa) at ø8 hose
- Fume Ventilation Stack : ø170 at single port ※ 30(CMM)*60(mmWC)
- Noise Level : ≤ 72dBA
- System Weight in Shipment : 1,050(Kg)
- Space requirement : 1,850(D)*1,950(H)*1,600(W)mm
TMCM16A micro-Spray Coating Systems
♣ Thin-film Coating Application in MEMS
- Outline of MEMS
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MEMS (Micro Electro Mechanical Systems)
MEMS are intelligent, ultra-miniaturized 3D devices consisting of micro-electronic components and micro-mechanical, optical or micro-optical components. MEMS technology is a fast-growing field and is used in consumer applications such as cell-phones, digital cameras and laptops.
- What and why WLP (wafer level packaging) application?
- Advanced IC packaging has progressed from simple encapsulation to protect the chip from the outside world. Wafer level packaging (WLP) is a technology in which all steps of IC packaging are performed at wafer level prior to singulation. In recent years, many new electronic packaging applications have pushed the limits for weight, size, reliability, cost and high-speed performance. These new packaging methods enable the production of ICs with reduced cost, lower power consumption and higher performance. Processes for the fabrication of 3D microstructures are commonly found in the field of new advanced IC packaging such as pressure sensors, weight sensors, micro mirrors and multiple other devices.
- How do TTnS make thin-film in via-holes?
- The Original, pulse/non-pulse assists, micro spray coating technologies and experiences by TTnS have been increasingly spotlighted out of MEMS and advanced IC packaging. With both TTnS exclusive thin-film coating applicators, NCAS_pulse assist spiral spray gun and MCAF_micro spray gun, in addition to the micro spray coating systems of TMCM16A which provides a laminar air-flow (PAT. 0889331) coating environment, we were able to accomplish very fine optimal coating films specifically on the challenging structures such as micro cavities with angled corners.
- Where the thin-film coating being applied?
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Photo-resist micro spray coating in via-holes / WLP
Cost of the photo-resist coating process is a major component of the cost of ownership in semiconductor manufacturing. Minimizing the volume of resist used in coating applications results in lower manufacturing costs by reducing both chemical consumption and waste disposal costs. Coating with spin, spray and electro-deposition methods have been used in the fabrication of MEMS. The volume of resist material consumed in a spin coater is much higher than that of TTnS micro spray coating system, resulting in higher cost per wafer. For the more, the conventional spin coater can hardly respond to the specific requirements out of challenging 3D structures such micro cavities with angled corners. The volume of resist used in spray coating can be controlled by several parameters, such as layer thickness and the solids content of the resist solution. With 25 years+ experiences in special coatings worldwide, TTnS can provide you highly cost-effective true solution, fields proven, for thin-film coating via-holes/WLP and other extended MEMS applications.
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PHOTO via-hole, enlarged x600(NG)
Solder-mask Film by MCAS spiral spraying -
PHOTO via-hole, enlarged x600(NG)
Solder-mask Film by MCAF micro spraying -
PHOTO8(inches) wafer via-holes -
PHOTO 8(inches) wafer bond-pads
♣ Heterogeneous solids-mixture
Spray / Non-atomized Film
Coating Application in EMI.RFI Shielding
- Outline of EMI.RFI Shielding
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EMI.RFI (Electromagnetic Interference, Radio Frequency Interference)
It is to protect sensitive circuits with converted shielding materials. In order to eliminate electronic inference from one electronic device to another, Electromagnetic Interference (EMI) and/or Radio Frequency Interference (RFI) shields suppress internal signals, protect devices from outside signals.
- What and why EMI.RFI Shielding Application?
- The problem of electromagnetic interference (EMI) has deepened continuously due to the growth of the miniaturization degree and switching speed of electronic devices and to the extensive application of these electronic devices in military, industrial, and commercial areas. Consequently, the interest for an effective shielding of these interferences increased and this is achieved by using the materials that, according to application, must have certain electric and/or magnetic and mechanical properties. The figure of merit for the shielding capability of a material is the electromagnetic shielding effectiveness [SE] defined as the ratio of the incident energy to energy transmitted through the shield.
- How do TTnS make Heterogeneous solids-mixture Layers on IC Chips and/or PCBA?
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TTnS unique coating technology, specially developed for heterogeneous solids-mixture coatings by aids of NCAS atomized spray gun, NCAF non-atomized film gun which are both backed by a pulse action, has completed the performance of so fine and uniform layers of functional, protective materials.
TTnS patented, mechanical vibration of the gun plunger effectively disperses particles in suspension and produces very uniform dispersion of particles in thin film layers without conductive particle settling out of suspension.
Pulse assist, spiral spray coating technology offers a cost-effective alternative to costly sputtering-based coating systems for package level EMI (Electromagnetic Interference) shielding processes. High performance silver flakes, nickel, copper of EMI shielding materials are applied with fully automated inline TMCM16A coating systems under laminar air down-draft environment (TTnS Patent) in addition to TTnS patented high-power particles diffusion. This enables to accomplish very uniform EMI shielding films and excellent coating coverage even on the recessed areas at minimum systems contamination.
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PHOTO Spraying Layers
EMI.RFI Shielding Effectiveness with Silver [SE]
EMI Demo_842AR(Ag) (X40)
FILM / TOP-VIEW @Upward-LightEMI Demo_842AR(Ag) (X150)
FILM / CUT-VIEW @DFT 10um -
PHOTO Film Dispensing Layers
EMI.RFI Shielding Effectiveness with Silver [SE]
EMI Demo_F842AR(Ag) (X40)
FILM / TOP-VIEW @Upward-LightEMI Demo_F842AR(Ag) (X150)
FILM / CUT-VIEW @DFT 25um -
EMI.RFI Shielding [Ag] ↗
Atomized SPRAY Coating on IC-Chips -
↖ [Ag] EMI.RFI Shielding
Non-atomized FILM Coating on PCBA
- What are the Features & Benefits with TMCM16A coating systems?
-
- - Ability of PCBA selective conformal coating for EMI.RFI shielding
- - Ability of EMI.RFI shielding pulse spray coating on IC-chips
- - Super-fine film coverage on 3D microstructures with excellent uniformity thanks to,
1. Laminar air-flow working environment ※ TTnS patented
2. TTnS unique spiral spray backed by a millisecond scale, 4 channels pulse action - - Excellent surface conductivity due to homogeneous distribution of metal flakes, mainly with Silver(Ag), Nickel(Ni),
Copper(Cu) and nano Carbon, etc. - - Excellent particles adhesion and penetration due to impact pulsing power
- - Vision, fan pattern-width control real time in closed loop ※ TTnS patented
- - Programmable dispensing gun tilting and rotating capabilities
- - TMCM16A is capable of conducting PCBA conformal coating, thin-film MEMS coating and heterogeneous
solids-mixture
coating in inline mass-production and/or batch. - - Optimal coating workcell for performance of laboratory scale various coating demos
TMCM16A COATING WORKCELLSystem Specification
시스템 기술사양서
SYSTEM Specifications TMCM16A
MODEL: TMCM16A / Broaden, Working Space : 450(W)*400(D)mm
DESCRIPTION: Fully Automated, Non-circulation Type & micro-Spray Coating Systems
Conformal Coating Systems backed by “Bubble-free & Energy-Saving” with Total Solution.
TMCM16A System Configuration
- Easy Maintenance, Ample Workspace & Robust Platform CE Conformity
- Five(5)-axis (X-Y-Z, Rotate, Tilt by 30°), Cartesian Robot System as standard (Panasonic SERVO / Autonics STEP)
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Versatile Coating WorkCell for various Coating Applications
- PCBA Conformal Coating : Non-atomized Film Coating / Atomized Spiral Spray Coating / Needle Dispensing
- MEMS micro-Spray Coating : Atomized Spiral Spray and/or Fine Spray onto Via-holes, Stepped Wafers, etc.
- Various Thin-Film Coating : Heterogeneous Solids Mixture Spray and/or Film Coating, LED Phosphor Coating / MEA Pt Catalyst Coating and GDL Carbon Coating in Fuel Cell EMI.RFI Shield Spray Coating on Chips, Film Coating on PCB Assembly @Laminar Air-Flow Circumstances (PAT. 0889331)
- VOCs Vent Management System L.E.L. Regulations referenced
- Material Handling System (Two Independently Running, RS25 Chain Conveyor)
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Fluid Delivery System, Non-circulation with Advanced Coating Applicators
- Film Dispensing NCAF-Gun, Spiral Spraying NCAS-Gun available depending on Application
- Material Changeover Device for Easy Line Flushing at the end of Coating Work and/or Coating Material Change
- One Additional Fluid, 6Ø(8Ø) Teflon-tube built in for the purpose of 2nd coating material use, in case
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TTnS Unique, Pulse-Action Spraying Technology available as norm
- 4 Channels / 2 Fluids Control simultaneously by aids of TTnS exclusive TPC999 Pulse Time-Controller
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Dual Dispensing Heads run in Auto-Switch mode as needed
- Needle Dispenser D752V for Low-Medium Viscous Material, D725D for Medium-High Viscous available
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Conformal Coating Quality Control
- Real-Time Dispensing Volume Detection and Monitoring
- Compatible with TTnS MES Control Software (Cognex 1D/2D Barcode Reader “DMR-150X” as norm)
- Auto-Diagnosis, Electric Control System with Fifteen(15) Safety Interlocks
- Easy Coating Manager (TTnS exclusive Coating Program ECM V2.AD_WIN10)
- Image Zoom In/Out assists Coating Programming / Offline Programming Available
- Available .jpg .jpeg .bmp images background, Grid/Snap coordinating in aids of Coating Programming
TMCM16A Standard Features
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PCBA Size : Min. 60(W)*60(D)mm – Max. 450(W)*400(D)mm allowable with Standard Platform
Max. 560(W)*400(D)mm allowable with 2 Stepped(extra) Platform - PCBA Thickness : 0.8(mm) – 5.0(mm) allowable
- PCBA Edge Clearance : More than 3.5(mm) both sides
- PCBA Pass-Line Height : FL +1,000±25(mm)
- PCBA Transfer-Conveyor Running Speed : Max. 200(mm/s) / AC Motor_15Wh
- Electric Control System : ECM V2.AD (DELL PC WIN10 Pro)
- Motorized Width-Adjustment in RS25 Transfer-Conveyor / by STEP motor
- Pulse Action : TTnS Exclusive, TPC999 millisecond scale, 4 Channels, Pulse Time Controller
- Transfer-Conveyors : Left to Right Run / Front-Rail Fixed
- Communication : Compatible with SMEMA Interface, Spec. 1.2
TMCM16A General Options
| Offline Coating Programming | - Offline Coating Programming Performance (USB) |
|---|---|
| Portable Ventilation Unit | - Vent Cabinet: 650(W)x600(D)x860(H)mm
✷Noise-Proof & Movable with Wheels VOCs Vent Volume : 30(CMM)x40(mmAQ)x1.5(Kwh)x2(P) direct Useful in where the Central “Vent-Duct” is unavailable. |
| Low Fluid Detection & Alarm | - Level Detection by weighing the Present Coating Material then Alarm... Two(2) Steps Alarm Assists |
| Auto. Coating Quality Control : Coating Coverage & D.F.T. |
- Detect Coating Material Flow-rate and Dispensing Pressure Real-time Flow Rate : ~7.6(L/HR), Refer to 0.0167ml/30(ms), Model : SLQ-QT500+ISE30A |
| MES Control | - Conditionally MES Control Available: 1D/2D Barcode Reader (DMR-150X) |
| Dual Dispensing Heads | - The 2nd Dispensing Head (Needle Dispenser) ※ D752V : Low-Medium Viscous δ≤ 10,000(cPs) ※ D725D : Medium-High δ≤ 80,000(cPs) |
| Coating Material/Solvent Changeover Unit |
- Material Changeover Unit for Easy Line Flushing at the end of Coating Works, or Material Change |
| Dispensing Applicators | - Film Coating NCAF-gun, Spiral Spray Coating
NCAS-gun applicable - Film Nozzle FCN25/50/60, Spiral Spray Nozzle S6CN30/40/50 available |
| Fluid Pressure Vessel | - STS304, PV5(1 Gallon), PV20(5 Gallon) & PV40/PV40B(10 Gallon) available |
| UV Black-Light with Fixture | - UV Black-Light : BL15(W)-2(row) / Magnetic One-Touch Mounting |
TMCM16A Technical Data (1)
|
CONVEYOR#1 & CONVEYOR#3 - Entry Section - Exit Section |
Pass-Line Level | FL +1,000±25(mm) Norm |
|---|---|---|
| Rail Fixing | Front-Rail Fixed | |
| PCBA Size | Min. 60x60(mm) – Max. 450(W)*400(D)mm Compliant Norm | |
| Components | PCBA 45(mm) above / 25(mm) underneath Compliant Norm | |
| PCBA Flow | Left to Right | |
| Conveyor Speed | Max. 200(mm/s) @60(Hz) AC Motor | |
| Conveyor Type | RS-Chain Type (SUS304 #25) | |
| Driving Motor | AC Motors x 15Wh (Shield with Ferrite-Core) | |
| PCBA Stopping | PCBA Detection and Stopping by Air-Cylinder | |
| Width-Adjust | By aid of STEP-Motor (M569, Ball-Screw) | |
| CONVEYOR#2 - Coating Section |
Pass-Line Level | FL +1,000±25(mm) Norm |
| Rail Fixing | Front-Rail Fixed | |
| PCBA Size | Min. 60x60(mm) – Max. 450(W)*400(D)mm Compliant Norm | |
| Components | PCBA 45(mm) above / 25(mm) underneath Compliant Norm | |
| PCBA Flow | Left to Right | |
| Conveyor Speed | Max. 200(mm/s) @60(Hz) AC Motor | |
| Conveyor Type | RS-Chain Type (SUS304 #25) | |
| Driving Motor | AC Motors x 15Wh (Shield with Ferrite-Core) | |
| PCBA Stopping | PCBA Detection and Stopping by Air-Cylinder | |
| Width-Adjust | By aid of STEP-Motor (M569, Ball-Screw) | |
| PCBA Pinning | Backup Plate for Supporting | |
TMCM16A Technical Data (2)
| COATING ROBOT SYSTEM - Five(5)-Axis Cartesian Robot |
- Housing : by Dong Bu ROBOT - Controls & Servo-Motors; Panasonic | ||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| - Position Accuracy : ±25(um), - Max. Speed : X,Y=1,000(mm/s), Z=100(mm/s) | |||||||||||||||||||||||
| - Acceleration : 3,000(mm/s2) in norm, - Max. Payload : 5Kgf at 0.3G | |||||||||||||||||||||||
| - Coating Program: EasyCoat Manager ECM V2.AD_WIN10 | |||||||||||||||||||||||
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| FLUID DELIVERY SYSTEM - Main Coating Head & Secondary, Dispensing Head |
✷ Select Coating Applicator depending on Application : | ||||||||||||||||||||||
| 1. Film Applicator (NCAF-gun) Three(3) categorized FCN nozzles : FCN25, 50, 60 - Recommended for the Low Viscous Materials δ≤100(cPs) |
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| 2. Spiral Spray Applicator (NCAS-gun) Three(3) categorized S6CN nozzles: S6CN30, 40, 50 - Recommended for the various range of Viscous Materials 100≤δ≤3,000(cPs) |
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| 3. Secondary Dispensing Head Two(2) Needle Valves available :
"D752V-S" and/or "D725D-S" - D752V-S Dispensing medium-low viscous material ex.) δ≤10,000(cPs) UV adhesive - D725D-S Dispensing high-medium viscous material ex.) 10,000≤ δ ≤80,000(cPs) |
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| ✷ Material Changeover Kit available for easy clean of Fluid-Line, or Coating Applicators | |||||||||||||||||||||||
| ✷ FC Box performs versatile coating applications : Film, Spiral-Spray & Needle Dispensing or reverse, has been configured as standard. |
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| EASY COATING PROGRAM - EECM V2.AD_WIN10 |
LINE Coat : Applicable to Non-atomized Film, Linear-Bead, Spiral-Bead dispensing pattern | ||||||||||||||||||||||
| AREA Coat : Applicable to Non-atomized Film, Linear-Bead, Spiral-Bead dispensing pattern | |||||||||||||||||||||||
| Beyond AREA Coat : Applicable to all types of Coating Programming as needed | |||||||||||||||||||||||
| DUPLICATE Coat : Applicable to all types of Coating Programming as needed | |||||||||||||||||||||||
| INTERMITTENT Coat : Applicable only to Non-atomized Film dispensing pattern | |||||||||||||||||||||||
| SPOT Coat : Applicable to Non-atomized Film, Spiral-Bead dispensing pattern | |||||||||||||||||||||||
| TILT Coat : Applicable to Non-atomized Film, Spiral-Bead Pattern ✷Tilt all sides by 30˚ | |||||||||||||||||||||||
|
PULSE-SPRAY Coat : Applicable only to
Spiral-Bead, Spiral-Spray dispensing pattern Film in A Cavity Inner Face, or some Recessed with minimum Overspray |
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NEEDLE Dispensing : Applicable to Line and Dot dispensing pattern for Potting, Dam & Fill, primary level of Under-filling |
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| VOCs VENTILATION SYSTEM | ✷ VOCs Vent (Connection to existing central “Vent-Duct” at site) | ||||||||||||||||||||||
| - Ventilation Volume : 30(CMM) @40(mmAQ) VOCs Vent-Fail Interlock in Working | |||||||||||||||||||||||
| - Exhaust Duct with Shut-off Damper : Ø7”(OD170mm) @Single Port | |||||||||||||||||||||||
| OVERALL SYSTEM DIMENSION, WEIGHT |
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| SYSTEM INTERLOCK for | - Pre & After Purge Fail_Interlock (1) - VOCs Vent Fail_Interlock (2) | ||||||||||||||||||||||
| - Atomizing Air - Pressure beyond Range_Interlock (3) | |||||||||||||||||||||||
| - Gun Trigger Pressure beyond Range_Interlock (4) | |||||||||||||||||||||||
| SYSTEM INTERLOCK for SAFETY |
- Primary Vacuum Pressure, Nitrogen Pressure beyond Range_Interlock(5) ✷ OPTION | ||||||||||||||||||||||
| - Vessel(or Syringe) Pressure beyond Range_Interlock(6) ✷ δp ≥ ±2% | |||||||||||||||||||||||
| - Door Accidental Open_Interlock(7) | |||||||||||||||||||||||
| - Actuating Air-Fault_Interlock(8) PCBA Stopper, Pinning, Sensor Protect & Worktable Lifter | |||||||||||||||||||||||
| - Robot Beam-Sensor beyond Control_Interlock(9) ✷ Robot Over-running | |||||||||||||||||||||||
| - Material Flow-rate Inconsistency Detect_Interlock(10) ✷ δf ≥ ±3% / OPTION | |||||||||||||||||||||||
| - Vision Fan Pattern-Width Auto Control (Self-Adjustment in A Closed Loop) ✷ OPTION | |||||||||||||||||||||||
| - Low Fluid-Level Detect_Interlock(11) ✷ OPTION | |||||||||||||||||||||||
| - IR Pre-heater beyond Control_Interlock(12) ✷ OPTION | |||||||||||||||||||||||
| - Electric Contact-heater beyond Control_Interlock(13) ✷ OPTION | |||||||||||||||||||||||
| - System Communication Error_Interlock(14) | |||||||||||||||||||||||
| - System Timeout Error_Interlock(15) | |||||||||||||||||||||||
TMCM16A Primary Utilities
| ELECTRIC POWER SUPPLY | - 220(VAC)*1(phase)*50/60(Hz)*Max. 5(KVA) It requires Max. 5(KVA) where the central “Vent-Duct” is unavailable |
|---|---|
| PNEUMATIC SUPPLY, PRIMARY | - 6~7(bar) DCA Ø10 Air-hose/6~7(bar) Nitrogen Ø8 Air-hose @Dual Ports 50-90(KPa) Vacuum Ø6 Air-hose @Single Port (Option) |
| VOCs VENTILATION | - Exhaust Duct : Ø7”(OD170mm)*40(mmAQ) @Single Port |
TCM45A System Dimension / Outward-View
Pulse-assist, micro Spray (Thin-film) Coating Application
Heterogeneous Solids-Mixture Film/Spray Coating Application
✷ TMCM16A Features & Benefits :
SYSTEM VERSATILITY
Wide range of coating performances,
1) Super-fine(Nano) Spray Coating
2) Pulse-assist, Spiral Spray Coating
3) Non-atomized, Film Intermittent Coating
4) Heterogeneous Solids-Mixture Film/Spray Coating
EMI.RFI Shield (selective) coating, Graphene coating,
LED Phosphor coating, Pt Catalyst & GDL Carbon coating
5) Needle Dispensing (Primary Level)
PRECISION Five(5)-Axis CARTESIAN ROBOT
Precision & selective film coating technique,
1) Virtually eliminates Extensive Masks
2) maximizes Throughput(UPH) and Repeatability
EQUIP with EASYCOAT Manager ECM V2.AD
TTnS exclusive System Soft which runs in WIN10,
1) ECM V2.AD Software enables Easy Programming
2) Simulation on the Zooming Screen
3) Offline Programming Software is available (option)
ALL IN ONE, KNOCKED-DOWN WORKCELL
Robust & Easy Maintenance Platform,
1) MODULE, Panel Structure
2) Laminar Air-Flow Environment
3) Auto-Diagnosis Fluid Circuits for Q/C
4) Two(2) Independently run TR-Conveyors
5) IR Preheat + Main Contact Heat for Soft-Bake
6) Standalone, Fume(VOCs) Vent Box Built-in
VARIETY IN AVAILABLE COATING APPLICATOR
1) NCAF Film Coating Gun, NCAS Spiral Spray Gun
2) MCAF Super-fine and/or MCAS Fine Spray Coating Gun
Dual Heads Dispensing Configs